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Work Experience

Work Experience: Experience
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May 2018 - August 2018

Engineering Intern, Wind Solutions LLC, Sanford NC

Wind Solutions is a Mechanical Design and Manufacturing company that serves the Wind Turbine aftermarket. My responsibilities included:

  • Reverse Engineering of parts on Solidworks

  • Prototyping of parts and fixtures using CNC Machining

  • Implementation of Lean Manufacturing principles for efficient workflow

I achieved this through collaboration with my superiors, manufacturing engineers and machinists.

Responsibilities and Achievements at Wind Solutions 

New Product Introduction

Some of my major responsibilities as an intern was to:

  • Carry out Failure Analysis of Wind Turbine components

  • Propose a new, more efficient design

  • Access feasibility for manufacturing

Components included:

  • Yaw brake calipers

  • Yaw brake pads

  • Caliper sealing system

Part Design and Manufacturing

  • 3D CAD modelling on Solidworks

  • Assembly drawings on Solidworks according to GD&T standards

  • Design for manufacturability

  • Toolpath generation on MasterCAM

Standard Operating Procedures

Accomplished the development of a detailed Standard operating procedures, which included the following:

  • Part material and component dimensions

  • Tooling and fixture information

  • Quality and safety standards

  • Step-by-step guide for machining

  • Pictorial representation of machine setup

Fabrication

Hands-on experience in:

  • CNC milling

  • Lathe machining

  • Component assembly

  • Sand blasting

Working on a CNC machine gave me a better understanding of tool chip formation, coolant effect on part quality and part/tool failure diagnosis.

Miscellaneous

Miscellaneous responsibilities:

  • Maintaining Bill of Materials on Solidworks and Excel.

  • Raw material quotation

  • Part procurement

Work Experience: Projects

3D CAD Models

Work Experience: Gallery
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August 2018

Student Tutor,

NC State University,

Raleigh NC

As a student tutor, I delivered personal and group tutoring sessions to Athletic students in subjects like:

  • Mechanics

  • Classical Physics

  • Electromechanics

  • Precalculus and Calculus

This experience made me a better communicator and gave me critical problem-solving skills.

Work Experience: Experience

Siddhant Satish Rao

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